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Projectsindustrial

WABAG offers sustained solutions for special customer needs through a comprehensive range of services and innovative technologies.

Oil and Gas

Upstream: Produced Water Treatment


Project

Suplacu Oil field, Romania

Client

OMV Petrom, Romania

Location

Suplacu, Romania

State-of-the-art plant with an innovative, multi-stage treatment system and a biological process for the first time combined with filtration systems for produced water treatment plant. WABAG was responsible for the design & engineering, construction, delivery, installation and commissioning of this essential project.

Package

  • Storage and settlement tanks
  • Dissolved-air-flotation (DAF)
  • Cooling towers
  • Biological treatment based on the activated sludge process
  • Lamella clarifiers
  • Two-layer filtration with flocculation and coagulation and activated carbon filtration
  • Sludge dewatering
  • Service water station

Complete Water Solutions


Project

Dangote Refinery and Petrochemical Project

Client

Dangote Oil Refining Company Ltd.

Location

Lagos, Nigeria

Complete water package with first of its kind advanced processes and technologies like HHP Wet Air Oxidation, Bioremediation, Bardenpo Process based BNR, Thermal Oxidiser, BIOPUR® and Reject meeting TN standards.

WABAG’s scope of work includes design, engineering, procurement, supervision of installation and commissioning & testing of an effluent treatment plant with reverse osmosis, demineralisation & condensate polishing and raw water treatment package. Dangote Oil Refining Company is the largest single train refinery in the world.

Package

  • Package 01: Effluent Treatment plant
  • Package 02: Reverse Osmosis, Demineralisation and Condensed Polishing Unit plant
  • Package 03 : Raw Water Intake
  • Package 04: Raw Water Treatment Plant

Effluent Treatment


Project

RAPID Complex

Client

PETRONAS

Location

Johor, Malaysia

A state-of-the-art treatment system which ensures the reduction of contaminants in the effluents of the complex to well below the regulatory discharge limits. Run-off water and effluents from all sources in RAPID (Refinery and Petrochemical Integrated Development Project), as well as Cogen Plant are collected and segregated so that specific treatment can be applied. The ETP is the largest in Asia.

Package

  • Integrated ETP for new RAPID Complex
  • Treating a total capacity of 102,864 m3/d
  • Effluents from seven different types of wastewater streams are treated exclusively
  • Customized multi-stage ETP including sludge and VOC treatment
  • EPC – turnkey-execution

Water Reclamation


Project

Panipat Refinery

Client

IOCL

Location

Panipat, Haryana, India

India’s first refinery wastewater recycling system based on membrane technology. One of the world‘s largest plants with 90% recovery.

Package

  • Clarification
  • Filtration
  • Ultrafiltration
  • Reverse Osmosis and Demineralisation
  • Recycling for reuse as boiler feed water

Complex Effluent Treatment & Recycling


Project

Dahej Manufacturing Division

Client

Reliance Industries

Location

Dahej, Gujarat, India

WABAG has set up a plant to treat a cocktail of PTA process effluent streams generated from expansion of the PTA and PET plants in Dahej, Gujarat. It is the largest recycling plant for PTA Effluent in India. A tailor-made, advanced process design was employed, combining the activated sludge process (MBR) and anaerobic treatment (UASB) in a single unit.

The recycling plant comprises ultrafiltration and reverse osmosis technologies; purified water is reused as utility water (80% recovery rate). The biogas generated during anaerobic treatment (34,000 m3/d) is used as flue gas for plant utility purposes providing about 40% savings in heating costs.

Package

  • Module 1 – Converting effluent streams like process effluents from Polyester Staple Fibre plant, oily water stream, sanitary wastewater and treated effluent from existing effluent treatment plant & cooling tower blow down to reuse quality with 80% recovery.
  • Module 2&3 – Process effluents from Poly Terephthalate Acid (PTA) and Poly Ethylene Terephthalate (PET) production & demineralisation water effluent treated to reuse quality with Up-flow Anaerobic Sludge Blanket Reactor (UASB), Membrane Bio Reactor (MBR), Ultra Filtration and Reverse Osmosis.

Refurbishment and Upgrade


Project

Petrobrazi Refinery

Client

OMV PETROM SA

Location

Brazi, Romania

Update of an existing plant to state-of-the-art ETP (30,000 m3/d) implementing a comprehensive technological optimisation and upgrading programme. The modernisation process commenced in 2010 and was realised in two phases during continuous plant operation. In addition, a self-washing filtration system was installed for enhanced water reuse.

Package

  • Slop Oil Recovery – API
  • Dissolved Air Flotation – DAF
  • Activated Sludge Process
  • Slop and Sludge Tri-canters
  • VOC Odour Treatment

Compact Effluent Treatment Solutions


Project

KAR Refinery

Client

Unirecycling SRL

Location

Erbil, Iraq

To meet more stringent environmental standards a containerized solution comprising multi treatment steps was designed and built. Commissioning was completed on site.

Package

  • Oil separators (CPI)
  • DAF (Dissolved Air Flotation)
  • Low footprint Lamella separators
  • Activated sludge treatment

High Salinity Raw Water Treatment


Project

Dahej Manufacturing Division

Client

Reliance Industries

Location

Dahej, Gujarat, India

The project acted as a solution to the issues faced by the client due to salinity in the intake water from Narmada river. The project was completed in a record breaking time of 8 ¾ months including engineering, supply, construction, testing and commissioning.

Package

  • Basket Strainer
  • Ultrafiltration
  • Reverse Osmosis
  • Reject Reverse Osmosis, achieving high recovery rate of 80 – 85%

Balance of Plant


Project

1 X 600 MW Rayalseema Thermal Power Plant

Client

Andhra Pradesh Power Generation Corporation (APGENCO)

Location

Kadapa, Andhra Pradesh, India

Complete Balance of Plant for 1 X 600 MW Rayalaseema Thermal Power Project Stage IV Unit 6

Package

  • Coal Handling
  • Ash Handling
  • Cooling Tower
  • Chimney
  • Water Systems
  • Compressed Air
  • Fire Protection Air-conditioning and Ventilation
  • Railway Siding

Sea Water Treatment


Project

Mundra Thermal Power Plant

Client

Adani Power Limited

Location

Mundra, Gujarat, India

Continuous production of RO treated water despite variation in feed water TDS load. Reduction in operating expenditure using energy recovery device. Efficient brine discharge mechanism for low impact on the environment

Package

  • Sea water intake system
  • Pre-treatment (Plate settler, Gravity Dual Media Filter and Pressure Sand filter for fine filtration)
  • RO Based Desalination process
  • Energy Recovery Device: Turbocharger
  • Plant Control – Automatic operation with PLC based Control System

Complete Water Package

 

Project

Long Phu 1 Power Plant

Client

OJSC Power Machines, St. Petersburg, Russia

Location

Mekong Delta, Province of Soc Trang, Vietnam

Industrial water treatment plant for Long Phu 1, a coal fired 1.2 GW Power Plant of Petro Vietnam, consisting of pre-treatment, reverse osmosis, demineralisation, chemical dosing system and the condensate polishing plant.

Package

  • Pre-treatment: 22,080 m3/d: Raw water: brackish river water | Flotation, clarification and filtration
  • Condensate Polishing: 36,000 m3/d: Raw water: condensate | Filtration, Ion Exchange
  • Potable water & desalinated feed water treatment: 7,200 m3/d | Ultrafiltration & Ion Exchange | Reverse Osmosis
  • Demineralisation system: 3,600 m3/d: Raw water: desalinated water | Reverse Osmosis, EDI Unit
  • Chemical Dosing: Raw water: condensate (91,680 m3/d) | cooling water (45,912 m3/d)

ETP & Recycling Solutions

 

Project

Captive Power Plant

Client

Rashtriya Ispat Nigam Ltd., Vishakhapatnam

Location

Vishakhapatnam, India

Turnkey contract for Plant Water System and Balance of Plant including a wastewater treatment plant as part of the expansion of the Rashtriya Ispat Nigam Limited power plant in Vizag, India.

Highlight being the downstream ultrafiltration and reverse osmosis systems which facilitate efficient water recycling. The reclaimed water is re-used as make-up water for cooling tower.

Demineralisation / Condensate Polishing Unit


Project

Krishnapatnam Power Plant

Client

Andhra Pradesh Power Development Company Limited (APPDCL)

Location

Krishnapatnam, Andhra Pradesh, India

Objectives

  • Continuous production of polished condensate
  • Removal of corrosion residuals
  • Reduction of operating costs
  • Low impact to the environment

Package

  • High Pressure Condensate Polishing Unit
  • Resin Transfer to Regeneration area
  • Cation and Anion Resin Separation
  • Cationic Regeneration
  • Anionic Regeneration
  • Resin Transfer to Service Vessel Area
  • PLC Based automatic operation

Water Treatment Plant

 

Project

Ostrava Steel Plant

Client

Arcelor Mittal

Location

Ostrava, Czech Republic

WABAG blazed through intense competition to upgrade the water filtration plant for ArcelorMittal Ostrava a.s., the largest steelmaker in the Czech Republic and part of the world’s largest steel and mining group ArcelorMittal.

Package

  • Upgrade of Water Treatment Plant: two-chamber sand pressure filters, filtration and wastewater pumps incl. chemical dosing and sludge treatment.

Complete Water Solutions

 

Project

Vishakhapatnam Steel Plant

Client

Rashtriya Ispat Nigam Ltd., Vishakhapatnam

Location

Vishakhapatnam, India

Turnkey contract for Plant Water System and Balance of Plant including a wastewater treatment plant as part of the expansion of the Rashtriya Ispat Nigam Limited power plant in Vizag, India.

Highlight being the downstream ultrafiltration and reverse osmosis systems, facilitates efficient water recycling. The reclaimed water is to be re-used as make-up water for cooling tower.

At the Visakhapatnam steelworks, secondary effluent from the municipal wastewater treatment plant is further treated by means of ultrafiltration followed by Reverse Osmosis. The purified water is reused as cooling water in the steelworks.

Package

  • Cooling towers
  • Pumping Station
  • Ultrafiltration
  • Reverse Osmosis
  • Demineralisation
  • Wastewater Treatment Plant

Water Reclamation Plant

 

Project

Smederevo Steel Works

Client

SIGMA DIZ spol. s r.o.

Location

Smederevo, Serbia

The project comprised of the water treatment in cooling circuit ZPO. The aim was the reuse of the recycled water for the steel works. To meet the strict requirements WABAG implemented a system mainly consisting of two piping flocculators, one flotation unit and five two-chamber sand filters. Capacity is 48,000 m3/d.

Package

  • Flotation
  • Piping flocculators
  • Flotation unit
  • Filter installation
  • Two-chamber sand filters max. flow rate 5 x 400 m3/h
  • Chemical system

Raw Water Treatment Plant

Project

Raw water treatment plant

Client

DANGOTE Fertilizer Plant

Location

Lagos, Nigeria

Raw water treatment plant for Nigeria’s largest fertiliser complex using a combination of biological treat-ment (SBR) and membrane filtration – ultrafiltration & reverse osmosis – as a tertiary treatment.

Package

  • Biological treatment system
  • Dual Media Filter
  • Ultrafiltration system
  • Pre-treatment, Filtration, Backwash
  • Chemical enhanced backwash (CEB)
  • UF permeate tank
  • RO system
  • Cartridge filters
  • RO membranes
  • CIP system
  • Reject discharge system
  • Outfall piping & sub-sea diffuser piping for reject disposal

Water Treatment Plant

Project

Water Treatment Plant

Client

Indorama Eleme Fertilizer & Chemicals Ltd

Location

Port Harcourt, Nigeria

Objectives

  • Reliable operation
  • Continuous production of Demineralized water
  • Reduction of operating costs
  • Low impact to the environment

Package

  • Decarbonators
  • Filtration (Auto backwash filter)
  • De-cationization (SAC)
  • De-Anionization (SBA)
  • Mixed bed Exchanger (MB)
  • Potable water filters (ACF)
  • Neutralization Pit ( N. Pit)

Wastewater Treatment for Dairy effluents

Project

Effluent treatment for dairy “Tunisie Lait”

Client

Tunisie Lait

Location

Sidi Bou Ali, Tunisia

WABAG has realized a wastewater treatment plant for the purification of effluents emanating from the dairy “Tunisie Lait” located in Sidi Bou Ali (25 km from Sousse). The project included the design, detail engineering, supply, installation and commissioning of the equipment for the industrial wastewater plant. The process employed is a low-load activated sludge treatment which enables the achievement of the required treated effluent quality.

Package

  • Screen, homogenization, grease removal
  • Biological reactor with anoxic tank
  • Degassing zone
  • Secondary sedimentation tank
  • Sludge thickening and dewatering Sludge beds in safety

Wastewater Treatment Plant for Beverages Production


Project

Refurbishment of Dragon WWTP

Client

Pepsi Co. International

Location

Bucharest, Russia

Modernisation of industrial effluent treatment plant based on the MBBR process (FLUOPUR®) with a capacity of 2,550 m3/d. The new design was successfully tested on the spot for several months using a pilot prior to full-scale installation. Turnkey completion followed by 15 months O&M.

Package

  • Pre-treatment
  • Ph control
  • Biological treatment (MBBR process)
  • Sludge dewatering (new)
  • Design, engineering, supply, installation, commissioning
  • O&M

Wastewater Treatment Plant for Snack Production


Project

Modernisation & Upgrade of Kashira WWTP

Client

Pepsi Co. International

Location

Moscow, Russia

The Kashira plant is one of the largest and most modern snack manufacturing sites both in Russia and continental Europe. In line with PEPSI Co‘s intention to increase the production capacity, it awarded WABAG Romania with the refurbishment and extension of the WWTP with a capacity of 1,460 m3/d (average).

Package

  • Increase of capacity from 45 m3/h to 60 m3/h (peak 105 m3/h)
  • Renewal and extension of the electro-mechanical equipment
  • Design, equipment supply, installation, commissioning and start-up.

Al Kharj Industrial City


Project

Water Reclamation Plant for new industrial park

Client

Alkhorayef Water & Power Technologies comp. Ltd.

Location

Al Kharj, Saudi Arabia

Realisation of an effluent treatment plant with the target of the reuse of industrial effluents emanating from various production facilities – including wood and metal industries, construction material production as well as chemical and petroleum industries. Employment of a multi-stage-treatment system with a capacity of 10,000 m3/d.

Package

  • Pre-treatment
  • Chemical Precipitation
  • Primary Sedimentation
  • Equalization
  • Biological Treatment
  • Disc Filtration
  • Disinfection
  • Sludge treatment
  • Odor treatment

UJAMS Industrial Park


Project

Wastewater treatment & Reclamation Plant

Client

UWTC (JV, leaded by WABAG) , for the City of Windhoek.

Location

Windhoek, Namibia

The first Industrial Wastewater Treatment & MBR along with Reuse situated in Namibia. Based on MBR this plant completely recycles a crucial influent which comprises of wastewater blends from a tannery, a brewery, an abattoir and a chocolate factory. The plant showcases state of the art MICROPUR-MBR® technology supported in the later phases by UV, sludge treatment and exhaust air treatment.

The plant is a prime example of WABAG‘s technological knowhow when it comes to Industrial Water Reclamation. This project received the Distinction Award for the “Industrial Water Project of the Year 2015” at the Global Water Summit in Athens, Greece.

Package

  • Pre-treatment
  • Dry weather buffer tank including pH correction
  • Fine sieving by MICROPUR®
  • Membrane Bioreactor – MBR
  • UV-Disinfection
  • Clear water tank
  • Sludge treatment
  • Odour treatment

Tobacco Industry – ETP for Otopeni factory


Project

Wastewater treatment & Reclamation Plant

Client

Philip Morris International

Location

Otopeni, Romania

The state-of-the-art factory of Philip Morris International (PMI) in Otopeni, located very close to Bucharest, is to be expanded by y new production line which requires also a respective effluent treatment plant. A tailor-made multi-stage treatment plant employing advanced technologies to meet all requirements will be installed. The plant is designed for a capacity of 800 m3/day with additional treatment possibility of 800 m3/day for utilities wastewater to make it suitable for discharge or reuse.

Package

  • Dissolved Air Flotation (DAF)
  • Biological treatment – the WABAG FLUOPUR® process (MBBR technology)
  • Dual Media Filter
  • Activated Carbon (GAC) Filtration
  • Odour control system

Sustainable solutions
For a better life.

Around the world, WABAG stands for innovative solutions in the water engineering sector. As an internationally respected expert group, WABAG is known as a systems specialist and full service provider with a focus on planning, design, installation and operation of water and wastewater plants for municipalities and industries in the growth markets of Asia, Africa, Middle East, Latin America, the Central and Eastern Europe. The WABAG Group is a leading multinational player with a workforce of over 2,000 and has companies and offices in more than 20 countries.

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