transforming used water into a valuable production factor
Over 20% of global fresh water consumption relates to industry and in the industrialised countries, this figure rises up to 60%. Wherever potable water supply is endangered, the public authorities first reduce the supply to industry. Alternative sustainable solutions are to be found in the used water flows from industrial and municipal treatment plants. Tailor-made treatment systems enable the reuse of the cleaned used water for industrial production in various forms:
Reuse of industrial and/or municipal effluents for:
- Cooling tower make-up water
- Boiler make-up water
- Process water- e.g. for Purified Terephtalic Acid (PTA) production
- Industrial service water – e.g. fire fighting, cleaning
WABAG has equipped numerous industrial plants from a diversity of branches with resource- and cost-efficient water recycling and reuse systems. Using the company’s comprehensive process portfolio, our experts plan individual and optimised concepts for every operation, from basic tertiary treatment up to Minimum and Zero Liquid Discharge (MLD/ZLD).
Closed, integrated water management systems with internal used water treatment allow a drastic cut in the water consumption of production plants. In addition, the volume of used water, which is returned to the natural water cycle, is also reduced.
Moreover, not only can an important contribution to water conservation be made, but also financial savings can be achieved with regard to operational and production costs, while securing the water supply and minimizing dependency on fresh water resources.
Pioneering Sustainable Water Solutions for the Industry
WABAG has developed comprehensive water solution management systems for major industrial projects, including the Dangote Refinery & Petrochemical Project in Nigeria. This project features an Effluent Treatment Plant (ETP) and a Water Recycling Plant that utilize advanced technologies such as Membrane Bioreactor (MBR), Ultrafiltration (UF), and Reverse Osmosis (RO) to reclaim effluents for the production of process water.
Another notable project is the Ultrafiltration and Reverse Osmosis recycling plant, which is a key component of the total water solution provided by WABAG for the Guru Gobind Singh Refinery at Bathinda, India.
In addition, WABAG has designed and implemented numerous sustainable Industrial Water Recycling systems, for the Oil & Gas industry. Esteemed clients such as Reliance Industries (RIL) and Indian Oil Corporation (IOCL), as well as companies in the steel and textile industries, have benefitted from our expertise in advanced water treatment solutions.
Explore our innovative technologies for water reclamation systems:
- Fine sieving: MICROPUR® , MICROPUR-CAS®, MICROPUR-MBR®
- Biofiltration: BIOPUR®
- MBBR, Moving bed biology: FLUOPUR®
- Activated sludge processes: HYBRID
- Sequencing Batch Reactor (SBR): CYCLOPUR®
- Membrane bioreactor: MARAPUR®
- Oxidation processes: BIOZONE®, CERAMOZONE®
- High-rate clarification: OPUR-SK™
- Adsorption processes: CARBOPUR®, PACOPUR®
- Deep bed filtration in various designs
- Desalination: innovative MED & RO features, ENR®, Membrane Crystallization – ZEROPUR®